| PRECISION MACHINING CNC, SWISS AND AUTOMATIC SCREW MACHINING |
What is Automatic Screw Machining:
It is a machining process that uses the principle of
turning the part in a type of lathe and utilizing multiple
cutting and forming tools (drills, milling cutters, taps, dies
etc.) to shape the part.
The process uses one, five, six or eight spindles to machine and
form round, hex and square bars of material into cylindrical
parts. The bars of raw material are held by collets in turning
spindles and the cutting tools approach from both the sides and
end of the bars to cut and form the parts. On a six spindle
machine, you have six tools on six cross slides and six tools on
an end slide cutting simultaneously on six parts. The six
spindles holding the work piece are located in a circular carrier
that indexes sixty degrees each cycle thus advancing each part
further towards completion. At the start of a cycle the tools
advance in to the part cutting material away leaving the net
shape at the end of the cycle. The parts are at six successive
phases of completion the last being where the part is cut off
from the bar of raw material.
When to use Automatic Screw
Machining:
- When the part is predominately round
- When a part is threaded both internally and externally
- When a part requires drilling or step boring
- The raw material is metal or plastic
- Machining tolerances are required
- Low to high volume usage
- Parts that dont lend themselves to Cold Heading
Advantages of Using Automatic Screw
Machining:
- Low
cost production
- Ability to make complex shapes
- Fast cycle, high volume process
- Many types of materials can be machined; low and high carbon
steels, alloy steel, cast steel,
aluminum, brass, copper, bronze. Most of the
exotic metals. Many of the plastics.)
We provide design and engineering assistance, plus prototype manufacturing, to help you with new product development.
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